Comparison Results
|
Loading Condition
|
100mm X 150mm
|
50mm X 50mm
|
122mm diameter
|
| |
Value, lb-in2 |
Unit wt., lb/in |
Value, lb-in2 |
Unit wt., lb/in |
Value, lb-in2 |
Unit wt., lb/in |
|
Bending: |
|
Metallic |
2.25E8 |
0.4317 |
1.64E7 |
0.2855 |
7.61E7 |
0.2720 |
|
IsoTruss® |
2.23E8 |
0.2850 |
1.84E7 |
0.1134 |
7.62E7 |
0.2100 |
|
Torsion: |
|
Metallic |
9.86E7 |
0.4317 |
1.01E7 |
0.2855 |
5.72E7 |
0.2720 |
|
IsoTruss® |
5.39E7 |
0.2850 |
1.03E7 |
0.2320 |
5.78E7 |
0.2822 |
|
Combined Bending & Torsion: |
|
Metallic |
---- |
---- |
See Above |
0.2855 |
See Above |
0.2720 |
|
IsoTruss®
Bending |
---- |
---- |
1.58E7 |
0.2540 |
7.62E7 |
0.3775 |
|
IsoTruss®
Torsion |
---- |
---- |
1.03E7 |
0.2540 |
6.00E7 |
0.3775 |
|
Axial Stiffness: |
|
Metallic |
---- |
---- |
2.90E7 |
0.2855 |
---- |
---- |
|
IsoTruss®
Bending |
---- |
---- |
2.88E7 |
0.1410 |
---- |
---- |
|
IsoTruss®
Torsion |
---- |
---- |
2.78E7 |
0.1410 |
---- |
---- |
|
A finite element analysis of three different designs was
performed by an independent consultant to enable direct comparison
of 6-node IsoTruss® structures to equivalent metallic structures for
general vehicle applications. The designs were partially optimized
for bending and torsional stiffness by allowing the helical and
longitudinal properties to be different. The properties used in the
analysis are listed in the table below, with the results summarized
in the table on the left.
The results show that rectangular and square IsoTruss®
designs exceed the performance of metallic designs in bending,
torsion, and axial stiffness, both separately and combined.
Likewise, a 6-node double grid IsoTruss® exceeds the metallic
bending stiffness and is equivalent in torsion, although not as
efficient under combined loading. The 6-node double grid
IsoTruss® structure was not as efficient in the combined
condition because of the volume limitation imposed for this
particular application.
|
|
Steel
|
Aluminum
|
Uni-Carbon
|
|
E, Msi
|
29.0E6
|
E, Msi
|
10.5E6
|
E11, Msi
|
20.1E6
|
|
G, Msi
|
11.0E6
|
G, Msi
|
4.0E6
|
E22, Msi
|
1.2E6
|
|
v
|
0.32
|
v
|
0.33
|
G12, Msi
|
5.57E5
|
|
p, lb/in3
|
0.283
|
p, lb/in3
|
0.100
|
v12
|
0.259
|
| |
v23
|
0.36
|
|
G23, Msi
|
4.42E5
|
|
p, lb/in3
|
0.05687
|
|
 |
|